As a global leader in aero-engine provision, Rolls-Royce strives to make constant improvements in crucial areas such as fuel efficiency, noise reduction and emissions performance. Computer simulations offer a rapid, cost-effective method of creating and testing new and modified designs against these key criteria, with the company's PRECISE software playing a vital role by simulating airflow through the combustor and modelling the chemistry taking place within. Rolls-Royce wanted PRECISE to run faster so these simulations could be completed more quickly – enhancing the company's ability to explore and accommodate innovations and further sharpening its competitive edge.
The Hartree Centre is home to cutting-edge expertise in code development and optimisation plus the UK's biggest dedicated industrial-access HPC platform; this includes Blue Joule, an IBM Blue Gene/Q facility comprising around 100,000 compute cores. Rolls-Royce commissioned the Hartree team to optimise their PRECISE code, enabling it to run faster on the company's HPC platforms. Working within broad guidelines that set out what Rolls-Royce needed the code to do and which parts of it to target, the team generated a range of recommendations for removing bottlenecks in performance, as well as proposing a way forward for scaling the code to more cores to run bigger models with higher fidelity.
This first collaboration between Rolls-Royce and the Hartree Centre has proved very successful, already speeding up the running of PRECISE by around 20% and pointing the way to an ongoing, mutually beneficial relationship between the organisations. Once validated, the faster-running code will enable Rolls-Royce engineers to carry out a greater number of simulations and so iterate a greater number of design options. The optimised software will also deliver new insights into fuel-burn processes and soot accretion, for example, and help the company make its aero-engines even more efficient, cleaner and greener – and maintain its position at the leading edge of innovation. With growing global air traffic set to require 35,000 new aircraft by 2030, this will be key to sustaining success in a highly competitive sector.
“Simulation using HPC is critical to Rolls-Royce engine programmes and having efficient code is a key component of this. Working with the Hartree Centre, we have quickly made significant improvements to our code, delivering faster turnaround and more capability to our engineers."